The actual output, speed and stability of the traditional Chinese medicine pill-making machine are mainly influenced by the following factors. I have organized them into the most intuitive and easily comparable version for on-site inspection and troubleshooting:
1. Raw materials (most influential)
- Fine powder quality
- The finer and more uniform the powder, the easier to squeeze and less likely to clog the machine → higher efficiency
- Coarse powder with particles → prone to block the die and break the pill → frequent machine stops for cleaning
- Moisture content / viscosity of the soft material
- Moderate humidity and good toughness → smooth pill production, no sticking during rolling
- Too dry: prone to breakage, incomplete pills
- Too wet: sticks to the mold and搓轮， poor pill shape
- Formula ingredients
- High oil， sugar， honey content → prone to sticking， reduced efficiency
- High fiber content， light powder → difficult to compact， slow pill production
2. Machine and molds
- Mold hole diameter (pill diameter size)
- Smaller pills → smoother pill production， relatively lower output
- Larger pills → rougher pill production， higher output
- Pill outlet / screw wear
- Wear and deformation → uneven pill production， efficiency reduced by half
- Rolling wheel gap and knife edge
- Inconsistent gap → inconsistent pill size， more broken pills
- Blunt knife edge → unable to cut cleanly， trailing， low efficiency
- Motor / transmission status
- Loose belt， bearing jammed → unstable speed， low output
3. Operation and parameters
- Whether the pill production speed matches the pill cutting speed
- Inconsistent → broken pills， inconsistent sizes， more rework
- Whether the material is added uniformly and continuously
- Sometimes too much， sometimes too little → sometimes fast， sometimes slow， overall low efficiency
- Whether cleaning is timely
- Sticking， clogging → frequent machine stops for wiping → significant reduction in efficiency
4. Environmental conditions
- Low temperature： drug materials become harder， difficult to squeeze
- High humidity： prone to sticking pills， difficult to shape
- High environmental dust → easy damage to bearings and motors → high failure rate
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