| The advantages of the fully automatic six-roll large honey pill machine |
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| 2025-5-29 publish |
The fully automatic six-roll large honey pill machine is a commonly used equipment in the field of traditional Chinese medicine pill-making. It is mainly used to mix traditional Chinese medicine powder with honey to make honey pills of uniform size. Its core advantages are reflected in its high degree of automation, fast pill-making efficiency, stable precision, and convenient operation, making it particularly suitable for large-scale production scenarios. The following are its main advantages and specific explanations:
1. Efficient and automated production, saving labor costs
Full-process automation
It integrates processes such as feeding, strip making, pelletizing and pill rolling, eliminating the need for manual segmented operation. A single device can produce 3,000 to 6,000 honey pills per hour (the specific output depends on the weight of the pills and the model of the equipment).
It reduces the problem that traditional manual pill-making requires the collaboration of multiple people (such as kneading balls, rolling strips, cutting, and rolling pills, etc.), and only 1-2 people are needed to complete the operation with a single device, significantly reducing labor costs.
Continuous operation capacity
By adopting variable frequency speed regulation technology, the operating speed can be adjusted according to production needs, supporting long-term continuous production. It is suitable for batch production scenarios (such as pharmaceutical factories, preparation rooms of traditional Chinese medicine hospitals, etc.).
Second, the six-roll structure design ensures high pill-making precision
Six-roller pellet molding
The pill-making is achieved through three sets of rollers rotating in opposite directions (two rollers in each set). The surfaces of the rollers are precisely processed with high dimensional accuracy (pill weight error ≤±3%). The finished pills have good roundness and smooth surfaces, meeting the requirements of the Chinese Pharmacopoeia for the appearance and weight differences of honey pills.
When making 9g large honey pills, the weight fluctuation of a single pill can be controlled within ±0.2g, which is far superior to the error of manual pill-making (manual error is usually ≥±5%).
Multi-specification molds are adjustable
The roller mold can be replaced as needed, supporting the production of honey pills of different weights such as 3g, 6g, 9g, and 12g. Even special specifications (such as 1.5g small honey pills) can be customized, offering strong flexibility.
The operation of changing molds is simple and convenient, usually completed within 30 minutes, without the need for professional technicians. It is suitable for multi-variety switching production.
Three, intelligent control, convenient and stable operation
Touch screen human-computer interaction
Equipped with a PLC intelligent control system, parameters (such as roller speed, feeding speed, shot weight, etc.) can be set through a color touch screen, and the operating status is displayed in real time. The operation interface is intuitive, allowing beginners to quickly get started.
It supports parameter memory function and can store multiple sets of commonly used production data (such as the weight and speed of pills of different varieties, etc.). It can be called up with one click during the next production, reducing debugging time.
Self-diagnosis function for faults
The equipment is equipped with built-in sensors that can automatically detect issues such as overload, material shortage, and abnormal rotational speed. It also indicates the type of fault on the screen, facilitating quick troubleshooting and maintenance, and reducing downtime losses.
Fourth, it has high hygiene standards and complies with GMP regulations
Food-grade material and easy-to-clean design
The components that come into contact with the medicinal materials (such as feeding troughs, rollers, strip makers, etc.) are made of 304 stainless steel or non-toxic and corrosion-resistant materials, and their surfaces are polished (roughness Ra≤0.8μm) to prevent adhesion and cross-contamination of the medicinal materials.
The detachable structure design enables key components (such as rollers and strip-making molds) to be quickly disassembled and cleaned, meeting the requirements for equipment cleanliness stipulated in the Good Manufacturing Practice (GMP) for pharmaceutical products.
Closed production environment
Some models are equipped with fully enclosed transparent protective covers to prevent dust from spilling out and foreign objects from mixing in, and at the same time facilitate the observation of the production process, meeting the environmental requirements of clean workshops.
Five. Energy-saving and low consumption, with low maintenance costs
Energy consumption optimization
Adopting energy-saving motors and frequency conversion technology, the overall power of the machine is usually 3-5kW, which saves about 20%-30% energy compared with traditional multi-process equipment (such as split strip-making machine + pill-making machine).
Low-maintenance design
The key transmission components (such as gears and bearings) are made of wear-resistant materials and feature sealed designs, ensuring a long service life (5 to 10 years under normal maintenance). Only regular lubricating oil needs to be added on a daily basis, resulting in low maintenance costs.
Manufacturers usually offer remote fault diagnosis and spare parts supply services, with a fast after-sales response speed and reduced downtime.
Six. It has a wide range of applications and strong production flexibility
Compatible with multiple types of pharmaceutical materials
It is not only applicable to traditional honey pill making, but also can process medicinal materials containing sticky components (such as refined honey, syrup) or those requiring the addition of excipients (such as starch, dextrin). The requirements for the particle size of the medicinal powder are loose (usually passing through an 80-100 mesh sieve is sufficient).
The production scenarios are extensive.
It can be used in scenarios such as batch production in traditional Chinese medicine factories, self-made pills in the preparation rooms of traditional Chinese medicine hospitals, and small-scale trial production in laboratories. It can even be applied in the food industry (such as health product pills, nutritional pills, etc.).
Vii. Comparison with Traditional Pill-making Methods
Comparison dimension: Fully automatic six-roll large honey pill machine for manual pill-making/traditional equipment
The production efficiency is 3,000 to 6,000 pills per hour, and continuous operation is 500 to 1,000 pills per hour, requiring the collaboration of multiple people
The error of shot weight accuracy is ≤±3% and the error is ≥±5%
The appearance quality is good in roundness, smooth on the surface, free of cracks of uneven size, rough on the surface and prone to cracking
Labor cost: 1-2 people to operate and 3-5 people to operate
The cleaning difficulty: detachable parts can be cleaned within 30 minutes. Manual wiping takes a long time (≥1 hour).
Low energy consumption (3-5kW) and high (total power of split equipment ≥8kW)
Summary
The fully automatic six-roll large honey pill machine, with its core advantages such as automation, high precision and easy cleaning, has solved the pain points of low efficiency and unstable quality in traditional manual pill-making. It is particularly suitable for traditional Chinese medicine production scenarios with high requirements for output and quality. When making a purchase, the model should be selected based on factors such as actual production capacity (such as daily output requirements), pill specifications, and the characteristics of the drug material (such as viscosity and fiber content), and it is necessary to confirm whether the equipment has passed GMP certification to ensure production compliance.
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